The shelf was cut to the correct length, and the parts were glued up. Oh yes, I made the rabbets for the shelf before I glued it up.
The lower front lip and the upper front each had a bead planed to soften the transition where each part will meet the fall front.
I mounted the parts a bit too long, and when the glue had dried I trimmed them to the correct length.
My Record combination plane has got a blade for making tongues, and I was really anxious to try it.
At first it was a complete and utter failure. I could at best take a shaving that was 7" long before the plane was blocked with shavings and I had to use a screwdriver to pry them out.
I stopped for the say and chatted a bit with Brian Eve instead. He asked about the plane and did the smart thing: He visited Patrick Leach's Blood and Gore page. I have visited that page numerous times, but I don't know why I didn't think of doing it this time.
It turns out that there is supposed to be a "shaving deflector" that has to be used while planing tongues. Patrick also states that these are very commonly lost.
A bit of Internet searching and I had found some close up pictures of what it should look like. Since it looks a bit complicated, I decided to fabricate one of my own design instead. I think it took me roughly 20 minutes work, and I had a shaving deflector ready for testing.
The deflector was installed and I sort of expected the plane to jam within 5" this time - so I started out with a very short stroke. No blocking.
I got cocky and tried to do a 10" stroke. Still no jamming, Actually it seemed to work as it should. Finally I tried taking a planing the whole length of the 25" board. Two fat shavings ejected perfectly from the plane! I could even take fairly heavy shavings, so in a very short time all the tongues were completed.
On those boards I made the grooves next, and followed with some side beads.
These boards were all installed as the back of the carcase. I used a dab ob glue in the middle of each board, and two nails. so in theory the middle of the narrow boards will be fixed by the glue, and the nails closer to the sides will allow for some wood movement.
Chest assembled with fall front set loose in its place.
After the glue up.
Trimming the ends of the lower lip and the upper front.
Record No 50 combination plane tonguing.
Homemade shaving deflector for Record No 50 or Stanley No 50